P0442 FORD Evaporative Emission System Leak Detected Small Leak

Possible causes
– Missing or loose fuel cap
– Incorrect fuel filler cap used
– Fuel filler cap remains open or fails to close
– Foreign matter caught in fuel filler cap
– EVAP canister or fuel tank leaks
– EVAP system hose leaking
– Fuel tank leaking
Tech notes
The P0442 code means that the control module has detected a small leak in the Evaporative Emission (EVAP). Loose fuel tank filler cap is the most common cause that triggers the P0442 code.
When is the code detected?
Malfunction is detected when EVAP control system has a leak, EVAP control system does not operate properly.
Symptoms
– Engine Light ON (or Service Engine Soon Warning Light)
– Possible a noticeable fuel odor caused by the release of fuel vapors
P0442 FORD Description
The Engine Control Module (ECM) tests the Evaporative Emission (EVAP) system for the following conditions:
– Large and small leaks
– Excess vacuum
– Purge flow during non-commanded conditions
– Fuel Level and Fuel Pressure sensor faults
– EVAP Purge and Vent Valve faults
The ECM monitors the Fuel Tank Pressure sensor in order to determine the level of vacuum/pressure in the EVAP system. The ECM commands both the EVAP Purge Solenoid and the EVAP Vent Valve ON when the conditions are met in order to apply an engine vacuum to the EVAP system. The ECM commands the EVAP Purge Solenoid OFF once the system has reached a predetermined level of vacuum. This test verifies if a vacuum can be achieved in the EVAP system. Failure to develop a vacuum may be caused by a large leak or a restriction.
FORD Technical Service Bulletins for P0442 code
2003 FORD CROWN VICTORIA ELECTRICAL SYSTEM
2004 FORD CROWN VICTORIA ELECTRICAL SYSTEM
2003 FORD CROWN VICTORIA ELECTRICAL SYSTEM
2004 FORD CROWN VICTORIA ELECTRICAL SYSTEM
2003 FORD RANGER ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
1997 FORD RANGER ELECTRICAL SYSTEM
1997 FORD WINDSTAR ELECTRICAL SYSTEM
1998 FORD RANGER ELECTRICAL SYSTEM
1998 FORD WINDSTAR ELECTRICAL SYSTEM
1999 FORD F SUPER DUTY ELECTRICAL SYSTEM